Service difficulty report · Wire Harness · Noordn UC64AS

Difficulty date
August 17, 2004
Submitted
December 3, 2004
Operation
General aviation
Make and model
Noordn UC64AS
Aircraft time
11,892 hours
Engine
Pwa S3H1
Propeller
Hamstd 3D40
Part
Wire Harness
Condition
Failed
Location
Alternator
Component
Alternator
Component part number
7755T
Stage of operation
TO
How discovered
O
Nature of condition
B
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE AREA OF DIFFICULTY APPEARS TO HAVE ORIGINATED WITHIN A WIRE BUNDLE THAT SERVICES THE ALTERNATOR. THIS BUNDLE OF WIRES (4 WIRES OF AWG 20 SIZE EACH, APPROX 4 FT), RUNS FROM THE VOLT REG LOCATED ON THE UPPER LT SIDE OF THE FIREWALL, TO THE ALTERNATOR, WHICH IS LOCATED ON THE UPPER PORTION OF THE REAR CASE ON A P&W 1340 ENG. TO FURTHER DESCRIBE THE WIRE BUNDLE, THE 4 WIRES WITHIN HAD BEEN LIGHTLY TWISTED TOGETHER AND THIS ASSY HAD BEEN PLACED WITHIN A SLEEVE/TUBING OF SHIELDING- GROUNDING BRAIDED WIRE. IT APPEARS VIBRATION HAD CAUSED SOME CHAFING TO OCCUR WITHIN THE BUNDLE AND , POWER WENT TO GROUND AND THE WIRES MELTED, CAUSING THE SMOKE AND ODOR.