Service difficulty report · Blade · Hughes 369D

Difficulty date
September 28, 2004
Submitted
January 5, 2005
Operation
General aviation
Make and model
Hughes 369D
Aircraft time
7,937 hours
Engine
Allsn 250C20B
Part
Blade
Part number
369D21100517A
Part serial
J381
Condition
Cracked
Location
Main Rotor
Part time
81,766 cycles
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) HELICOPTER WAS FLYING WITH EXTERNAL LOAD WHEN THE PILOT FELT A (BUMP) IN THE CONTROLS. THE WEATHER WAS DETERIOATING WHERE HE WAS OPERATING SO HE RETURNED TO THE STAGING AREA. THE PILOT INSPECTED THE BLADES AFTER SHUTDOWN AND FOUND A 4.5 INCH CRACK 19 INCHES OUTBOARD FROM THE ROOT END, ONE BLADE ON THE BOTTOM STARTING FROM THE TRAILING EDGE. THE BLADE WAS REMOVED AND REPLACED WITH A SERVICEABLE UNIT AND THE AIRCRAFT RETURNED TO SERVICE. THE SAFETY BOARD WAS NOTIFIED AND THE UNSERVICEABLE BLADE WAS SENT TO THEM FOR INSPECTION.