Service difficulty report · Rod · Dhav DHC2*

Difficulty date
March 3, 2005
Submitted
April 1, 2005
Operation
General aviation
Make and model
Dhav DHC2*
Aircraft time
5,091 hours
Engine
Pwa R985AN14B
Propeller
Hartzl HCB3R304
Part
Rod
Part number
C2T47A
Condition
Failed
Location
Lt Elev Trim
Stage of operation
CL
How discovered
O
Nature of condition
F
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING CLIMB, PILOT EXPERIENCED A SLIGHT THUMP THROUGH ELEVATOR CONTROL SYSTEM, AND A MINOR VIBRATION WHICH STOPPED WHEN LEVEL FLIGHT WAS ACHIEVED. THE FLIGHT WAS CONTINUED TO DESTINATION WHERE MAINTENANCE WAS AVAILABLE. THE PILOT NOTED THAT MORE ELEVATOR TRIM WAS NEEDED TO ACHIEVE LEVEL FLIGHT. AFTER AN UNEVENTFUL LANDING, MAINTENANCE INVESTIGATION REVEALED THAT THE LT ELEVATOR TRIM ROD HAD FAILED AT THE AFT END IN THE STEEL THREADED SECTION. CLOSE EXAMINATION OF THE BREAK REVEALED THAT THE ROD HAD BEEN BENT AND COLD STRAIGHTENED AT SOME POINT, INITIATING A CRACK. THE ROD WAS REPLACED AND THE AIRCRAFT WAS RETURNED TO SERVICE. THE AIRCRAFT IS OPERATING IN A CORROSIVE ENVIRONMENT.