Service difficulty report · Blade · Bell 407

Difficulty date
March 17, 2005
Submitted
May 2, 2005
Operation
General aviation
Make and model
Bell 407
Aircraft time
3,849 hours
Engine
Allsn 250C47B
Part
Blade
Part number
407015001117
Condition
Cracked
Location
Main Rotor
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) WHILE TROUBLESHOOTING MAIN ROTOR SYSTEM FOR CAUSE OF DIFFICULTY WITH M/R TRACK AND BALANCE A HAIRLINE CRACK WAS DISCOVERED IN THE DISCREPANT BLADE LEADING EDGE ABRASION STRIP APPROXIMATELY 77 INCHES FROM THE BLADE TIP. THE BLADE AS PLACED ON A WORK STAND AND GENTLY FLEXED UP AND DOWN INDICATING THAT THE CRACK OPENED AND CLOSED WHEN FLEXED. THE CRACK WAS SO FINE IT HAD TO BE VERIFIED WITH A 10X MAGNIFYING GLASS AND THE BLADE FLEXED TO BE SURE IT WAS NOT JUST A SURFACE SCRATCH. THE BLADE WAS REMOVED FROM SERVICE AND REPLACED WITH A RECONDITIONED UNIT SUPPLIED BY BELL. MALFUNCTION REPORT ALSO SUBMITTED TO BELL HELICOPTER.

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