Service difficulty report · Switch · Dhav DHC6100

Difficulty date
July 22, 2005
Submitted
August 3, 2005
Operation
General aviation
Make and model
Dhav DHC6100
Aircraft time
28,816 hours
Engine
Pwa PT6A20
Propeller
Hartzl HCB3TN3
Part
Switch
Part number
KX511
Condition
Failed
Location
Prop Control
Stage of operation
CL
How discovered
O
Nature of condition
W
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CLIMB-OUT, THE FLT CREW EXPERIENCED NR 2 ENGINE AND PROP SURGING. ENG POWER WAS REDUCED, AND PROPS ADJUSTED TO MIN GOVERNING. IN THIS CONFIGURATION THE SURGING WAS NOT PRESENT. FLIGHT CREW DIVERTED TO A MAINTENANCE BASE AND LANDED UNEVENTFULLY WITHOUT THE USE OF REVERSE. WATER TAXI TO THE DOCK AND DOCKING WERE COMPLETED UNEVENTFULLY. MAINTENANCE INVESTIGATION REVEALED THAT THE BETA MICRO-SWITCH HAD AN INTERMITTENT FAILURE WHICH HAD CAUSED THE ENGINE TO SURGE INITIALLY. THE SWITCH WAS REPLACED WITH NO FURTHER PROBLEMS. TIME ON THE SWITCH IS NOT AVAILABLE, BUT THESE SWITCHES HAVE BEEN FOUND TO BE UNRELIABLE IF NOT HANDLED APPROPRIATELY. (SLIGHT OVERTIGHTENING WILL CAUSE THE SWITCH TO FAIL READILY).