Service difficulty report · Segment · Dhav DHC2*

Difficulty date
July 28, 2005
Submitted
September 1, 2005
Operation
General aviation
Make and model
Dhav DHC2*
Aircraft time
20,784 hours
Engine
Pwa R985AN14B
Propeller
Hartzl HCB3P302
Part
Segment
Part number
C2EE247AND
Condition
Cracked
Location
Exhaust Assy
Stage of operation
TX
How discovered
O
Nature of condition
D
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE PILOT REPORTED AN INTERMITTENT (POPPING) SOUND DURING ALL PHASES OF OPERATION. MAINTENANCE INVESTIGATION REVEALED A CRACK AND BLOWN EXHAUST GASKET ON NR 3 CYLINDER EXHAUST SEGMENT. THE CRACK EXTENDED AROUND MOST OF THE FLANGE, AND WAS CREEPING UP THE STUB APPROXIMATELY 1 INCH. THE SEGMENT WAS WELD REPAIRED AND REINSTALLED.