Service difficulty report · Crankshaft · Bbavia 8GCBC

Difficulty date
December 1, 2005
Submitted
June 6, 2006
Operation
General aviation
Make and model
Bbavia 8GCBC
Aircraft time
3,415 hours
Engine
Lyc O360C2E
Propeller
Mcauly 1A200*
Part
Crankshaft
Part number
74965
Condition
Corroded
Location
Engine
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE CRANKSHAFT OF THIS AIRCRAFT WAS INSPECTED DUE TO A FAILURE OF A CRANKSHAFT OF ANOTHER AIRCRAFT IN THE FLEET (INTERNAL CORROSION). UPON REMOVAL OF THE FRONT CRANK PLUG AND CLEANING OF THE CRANKSHAFT. IT WAS DISCOVERED THAT THE URETHABOND COATING WAS PEELING AND IT SUBSEQUENTLY PEELED COMPLETELY AWAY FROM THE CRANK. FURTHER INSPECTION FOUND CORROSION ON THE FIRST INCH OF THE CRANKSHAFT. THIS CRANKSHAFT HAD NOT BEEN RE-WORKED IN THE PAST SO THERE WAS ENOUGH MATERIAL TO CLEAN THE CRANK AND RETURN IT TO SERVICE. ENGINE WAS OVERHAULED ON 3 MAR 99 AND WAS MARKED PID NOT REQUIRING ANY INTERNAL INSPECTIONS UNTIL 2000-HRS. (TC NR20051205007)