Service difficulty report · Shaft · Robsin R44

Difficulty date
March 6, 2006
Submitted
June 6, 2006
Operation
General aviation
Make and model
Robsin R44
Aircraft time
5,743 hours
Engine
Lyc O540F1B5
Part
Shaft
Part number
10357479
Condition
Worn
Location
Magneto
Part time
790 hours
Component
Magneto · Bendix
Component part number
BL6006163
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A 500 HR MAG INSPECTION, FOUND SHAFT FOR THE ROTATING MAGNET WORN BEYOND LIMITS. BELIEVE SOMEONE HAD TRIED TO CHANGE THE COUPLING AND THEN COULD NOT PULL COUPLING OFF THE SHAFT. THE NUT WAS REINSTALLED, TIGHTEN AND NEW COTTER PIN INSTALLED, BUT FAILED TO TORQUE THE NUT. THIS IN TURN DID NOT LOAD THE SPACER PROPERLY WHICH THEN WORN THE SHAFT PREMATURELY.