Service difficulty report · Brushes · Cessna 441

Difficulty date
March 7, 2006
Submitted
June 6, 2006
Operation
General aviation
Make and model
Cessna 441
Part
Brushes
Part number
M230881320
Condition
Broken
Location
Starter Gen
Part time
90 hours
Component
Starter Gen · Lucas
Component part number
23079004
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

SCHEDULED MX CHECK OF BRUSHES, OPERATOR FOUND 1 BRUSH HAMMERPLATE BROKEN OFF DURING INSPECTION OF BRUSHES. RETURNED UNIT TO OVERHAUL AMO FOR REPAIRS. UNIT HAS ONLY 90 HOURS TSO. AMO FOUND ALL BRUSHES CHIPPED AT T/E AND WORN FROM OSCILLATION MOTION IN BRUSH HOLDERS. ANOTHER BRUSH HAD A BROKEN HAMMERPLATE. ARMATURE COMMUTATOR HAS ONE BAR PROTRUDING ABOVE TURNED DIA BY .003" IND RUNOUT. MAX ALLOWED IS .0002". ARMATURE HAD BEEN REWOUND AT OVERHAUL, SO HAS ONLY 90 HOURS ON IT. STEEL HUB OF COMMUTATOR IS DARKENED, CONSISTENT WITH HIGH HEAT. TO REPAIR, ARMATURE WAS REPLACED WITH REWOUND ONE, AND OEM REGULAR BRUSHES INSTALLED. REMOVED ARMATURE AND BRUSHES ARE QUARANTINED. WRITER IS CONCERNED THAT HIGHER INTE

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