Service difficulty report · Collector Ring · Robsin R44RAVENII

Difficulty date
June 21, 2006
Submitted
August 2, 2006
Operation
General aviation
Make and model
Robsin R44RAVENII
Engine
Lyc IO540AE1A5
Part
Collector Ring
Part number
C1695
Condition
Bent
Location
Exhaust
Part time
344 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING A ROUTINE 50 HOUR ENGINE INSPECTION, IT WAS NOTED THAT THE L/H EXHAUST COLLECTOR WAS BENT AT THE AFT DOWNPIPE CREASE AREA. DURING FURTHER INVESTIGATION, IT WAS NOTED THAT A CRACK HAD FORMED IN THE SUBJECT AREA. DURING REMOVAL OF THE SUBJECT PART, IT WAS ALSO NOTED THAT THE OUTLET FLANGE THAT FITS INTO THE MUFFLER, WAS DEFORMED AND CRACKED AS WELL. THE SUBJECT PART HAS NOT BEEN REMOVED OR ALTERED SINCE NEW. THE PART HAS BEEN RETURNED TO MANUFACTURER FOR WARRANTY. CONSIDERATION IS BEING MADE THAT THE PART MAY HAVE BEEN PUT IN A STRESSFUL CONDITION WHEN INSTALLED AT THE FACTORY. THE AIRCRAFT HAS 343.5 HOURS SINCE NEW.