Service difficulty report · Rib · Pilats PC1245

Difficulty date
September 2, 2006
Submitted
September 7, 2006
Operation
General aviation
Make and model
Pilats PC1245
Aircraft time
6,509 hours
Engine
Pwa PT6A67B
Propeller
Hartzl HCE4A3D
Part
Rib
Part number
555401203
Condition
Broken
Location
Rudder
Stage of operation
IN
How discovered
9
Nature of condition
F
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) WHILE DOING A WALK AROUND ON THE AIRCRAFT, THERE WAS LOTS OF PLAY FOUND AT THE UPPER ATTACHMENT BOLT ON THE RUDDER. THE BOLT HAD ELONGATED THE HOLE AND DAMAGED THE NOSE RIB. WHEN TRYING TO TAKE THE BOLT OUT, THE NUT PLATE BROKE AWAY AND A PIECE OF THE NOSE RIB THAT IT WAS RIVETED TO WAS ALREADY CRACKED FROM SO MUCH PLAY IN THE UPPER ATTACHMENT THAT IT WAS WHAT ACTUALLY BROKE AWAY WITH THE NUT PLATE. THE UPPER BEARING WAS ALSO DAMAGED. THE BOLT HEAD HAD TO BE CUT OFF TO GET BOLT OUT. THE RUDDER WAS REMOVED AND ANOTHER INSTALLED TO MAKE THE AIRCRAFT AIRWORTHY AGAIN. THE DAMAGED RUDDER IS NOW AWAITING PARTS TO FACILITATE A REPAIR. (TC NR 20060905004)