Service difficulty report · Distributor Gear · Cessna U206F

Difficulty date
November 6, 2006
Submitted
January 19, 2007
Operation
General aviation
Make and model
Cessna U206F
Aircraft time
7,673 hours
Engine
Cont IO520F
Propeller
Hartzl PHCC3YF1
Part
Distributor Gear
Part number
K3823
Condition
Burned
Location
Magneto
Part time
727 hours
Component
Magneto · Slick
Component part number
6310
Stage of operation
TO
How discovered
O
Nature of condition
R, J
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING RUNUP AND PRE-TAKE OFF THE PILOT OBSERVED LARGE MAG DROPS AND POWER FLUCTUATIONS. THE AIRCRAFT WAS BROUGHT INTO THE SHOP. THE MAGNETOS WERE REMOVED AND INSPECTED. UPON INSPECTION, IT WAS DISCOVERED BOTH DISTRIBUTOR BLOCK AND GEAR HOUSINGS WERE BURNED THRU AT THE BRUSH HOLDER. ONE BRUSH WAS MISSING. THE COIL WAS ARCING THRU TO THE MAGNET. INVESTIGATION DETERMINED THE BUSHINGS AND DISTRIBUTOR GEAR BRUSH HAS WORN ABNORMALLY. THE BUSHINGS GOT VERY LOOSE CAUSING THE SECONDARY BRUSH TO WEAR AND ARC. THE DISTRIBUTOR GEAR AND HOUSING ARE PLASTIC. THE PLASTIC MELTED AND BOTH MAGS WERE ABOUT TO TOTALLY FAIL, DO NOT KNOW HOW IT KEPT RUNNING.

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