Service difficulty report · Spacer · Cessna 172E

Difficulty date
February 9, 2007
Submitted
February 15, 2008
Operation
General aviation
Make and model
Cessna 172E
Aircraft time
5,068 hours
Engine
Lyc IO360A1A
Propeller
Hartzl HCC2YR1
Part
Spacer
Part number
829
Condition
Sheared
Location
Engine Mount
Part time
1,000 hours
Component
Engine Mount
Component part number
AVCON17201
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) A RATTLE NOISE WAS HEARD AT ENGINE START. CLOSE INSP OF THE ENGINE MOUNT ASSY REVEALED ALL 4 MOUNT SPACERS, P/N 829, HAD SHEARED THEIR ATTACHMENT RIVET HEADS. THIS AC WAS MODIFIED IN THE PAST WITH 180HP CONVERSION. DISASSEMBLY REVEALED THE USE OF VERY SOFT ALUMINUM ALLOY RIVETS TO ATTACH THE ALUMINUM SPACERS TO THE STEEL TUBE MOUNT STRUCTURE, PN 17201-1, WEAR DAMAGE PREVENTED POSITIVE VISUAL ID OF THE RIVET TYPE. IT IS UNKNOWN IF THESE RIVETS ARE A FACTORY OR A FIELD INSTALLATION. FAILURE OF THESE RIVETS ALLOW SPACER TO OSCILLATE LATERALLY ON THEIR MOUNTING PADS. SUBMITTER RECOMMENDS TO EXAMINE THIS ENGINE MOUNT SPACER CLOSELY FOR SMOKING OR LOOSE RIVET HEADS AT INSP. (TC NR 20070216004)

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