Service difficulty report · Gusset · Cessna 208

Difficulty date
April 30, 2007
Submitted
November 3, 2008
Operation
General aviation
Make and model
Cessna 208
Aircraft time
134 hours
Engine
Pwa PT6A114A
Propeller
Mcauly 3GFR34C703
Part
Gusset
Part number
08A01156027
Condition
Mismanufactured
Location
Float Assy
Part time
15 hours
Stage of operation
IN
How discovered
V
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) AS THE RESULT OF BUMPING A DOCK, THE FWD BULKHEAD HAD TO BE REPLACED ON THE LT FLOAT ASSY ON THE ACFT. AFTER GAINING ACCESS, IT WAS FOUND THAT THE AREA WHICH IS NOT NORMALLY ACCESSED HAD SEVERAL PARTS RIVETED AS PART OF THE STRUCTURE HAD NO PROPER EDGE DISTANCE ON THE RIVETS. FURTHER INVESTIGATION FOUND THE OTBD GUSSET WAS PAINTED OVER WITH PRC HIDING THE FACT THAT THE HOLES WERE DRILLED ONLY HALF ON THE GUSSET. QC HAS BEEN ADVISED OF THE PROBLEM AND SUPPLIED REPLACEMENT PARTS, AND IS IN REVIEW OF QUALITY INSP PROCEDURES TO VERIFY WHY THIS HAPPEND SO IT WILL NOT HAPPEN AGAIN. ADVISED OF A POSSIBLE ENGINEERING CHANGE ON THE PART TO INCREASE IT`S SIZE SLIGHTLY TO GET THE REQUIRED EDGE DISTANCE. THERE WERE OTHER RIVETS THAT WERE POORLY DONE (DUMPED) AND AT LEAST ONE RIVET WAS FOUND IN ANOTHER AREA OF THE FLOAT NOT BUCKED AT ALL.

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