Service difficulty report · Circuit Breaker · Dhav DHC2MKI

Difficulty date
June 11, 2007
Submitted
November 3, 2008
Operation
General aviation
Make and model
Dhav DHC2MKI
Aircraft time
13,265 hours
Engine
Pwa R985AN3
Propeller
Hartzl HCB3R304
Part
Circuit Breaker
Part number
AN316010
Condition
Failed
Stage of operation
IN
How discovered
O
Nature of condition
L
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) WHILE TROUBLESHOOTING A U/S TAIL NAV LIGHT AND REPLACING A CORRODED KNIFE CONNECTOR AT THE TAILCONE, POWER WIRE TO THE LIGHT ASSEMBLY OVERHEATED AND MELTED, FILLING THE CABIN WITH SMOKE. PWR WAS DISCONNECTED AND SMOKE DISSIPATED. FURTHER INVESTIGATION REVEALED THAT NAV LIGHT SOCKET HAD CORROSION BUILDUP ON THE WIRING TERMINALS THAT HAD SHORTED THE SOCKET TO GROUND. PWR LIRE MELTED FROM THE SOCKET BACK TO CIRCUIT BREAKER, AND FROM THERE TO MAIN BUS. INVESTIGATION WAS THEN CENTERED ON THE CIRCUIT BREAKER WHICH HAD NOT TRIPPED. BREAKER WAS FOUND TO BE A 10 AMP BREAKER AND NOT THE 5 AMP UNIT LISTED IN THE ACFT MANUAL. A FUNCTION CHECK OF THE BREAKER REVEALED THAT IT WOULD NOT TRIP AT ALL. AN APPROPRIATELY RATED UNIT WAS INSTALLED, WIRING REPLACED, AND FUNCTION TESTED SERVICEABLE.