Service difficulty report · Piston · Dhav DHC2MKI

Difficulty date
July 27, 2007
Submitted
September 5, 2007
Operation
General aviation
Make and model
Dhav DHC2MKI
Aircraft time
16,559 hours
Engine
Pwa R985AN14B
Propeller
Hamstd 2D30
Part
Piston
Part number
27056CA1
Condition
Cracked
Location
Engine
Stage of operation
NR
How discovered
O
Nature of condition
K, B
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE PILOT MADE A PRECAUTIONARY LANDING WHEN HE NOTICED OIL DROPS ON THE WINDSHIELD AND SAW SOME SMOKE COMING OUT FROM THE REAR OF THE COWLING. THE ENGINE WAS INSPECTED TO DETERMINE THE CAUSE OF THE OIL LEAK. A DIFFERENTIAL COMPRESSION SHOWED THAT THE NR 2 CYLINDER WAS FLAT. THE CYLINDER ASSEMBLY WAS REMOVED AND REVEALED THAT THE PISTON WAS CRACKED FROM HALFWAY ACROSS THE TOP, DOWN TO THE PISTON PIN HOLE AND THAT THERE WAS ALSO A .3750 INCH RAGGED HOLE THROUGH THE PISTON ON THE TOP EDGE OF IT ALLOWING THE PRESSURIZATION OF THE CRANKCASE AND PUSHING OIL OUT THE FRONT CASE AROUND THE PROPELLER SHAFT. A COMPLETE CYLINDER AND PISTON ASSEMBLY WERE INSTALLED. THE PART IS AVAILABLE IF REQUESTED. (TC NR 200708130