Service difficulty report · Brushes · Cessna 172M

Difficulty date
September 13, 2007
Submitted
January 21, 2008
Operation
General aviation
Make and model
Cessna 172M
Aircraft time
11,740 hours
Engine
Lyc O320E2D
Propeller
Mcauly 1C160DTM
Part
Brushes
Part number
ES4118
Condition
Contaminated
Location
Alternator
Component
Alternator
Component part number
DOFF10300JR
Stage of operation
CR
How discovered
V
Nature of condition
H
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) EXCESSIVE GREASE WAS APPLIED TO THE REAR ROTOR BEARING DURING OVERHAUL. SOME OF IT ESCAPED AND WAS FLUNG ONTO THE BRUSHES AND SLIP RINGS, FOULING THEM AND CAUSING A BUILDUP OF GREASE AND CARBON ON THE SLIP RINGS AND BRUSH FACES. THE ELECTRICAL RESISTANCE INCREASED AND THE FIELD CURRENT WAS REDUCED TO THE POINT THAT THE ALTERNATOR WAS UNABLE TO KEEP UP WITH THE AIRCRAFT`S REQUIREMENTS. (TC NR 20070913002)

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