Service difficulty report · Gear · Diamon DA20C1

Difficulty date
September 26, 2007
Submitted
October 24, 2007
Operation
General aviation
Make and model
Diamon DA20C1
Engine
Cont IO240B
Propeller
Snsnch W69EK63
Part
Gear
Part number
36066
Condition
Loose
Location
Magneto
Part time
155 hours
Component
Magneto
Component part number
4310
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) FOLLOWING A 50HR OIL CHANGE, IT WAS NOTED THE AC WAS VERY DIFFICULT TO START TO CARRY OUT THE REQUIRED LEAK CHECK. TROUBLESHOOTING REVEALED A DEFECTIVE MAGNETO. WHEN THE MAG WAS REMOVED IT WAS NOTED THAT THE DRIVE GEAR P/N 36066 WAS LOOSE ON THE DRIVE GEAR SUPPORT CASTING (P/N N/A). UPON REMOVAL OF THE NUT P/N M3019 IT WAS NOTED THAT A AN960-616L WASHER WAS NEXT TO THE GEAR, AND BEHIND THE LARGE P/N M3172 WASHER. THIS INSTALLATION SEQUENCE WOULD NOT ALLOW FOR SUFFICIENT CLAMP UP OF THE P/N M3172 WASHER NEXT TO THE P/N 36066 DRIVE GEAR, AND OVER TIME WOULD LEAD TO THE LOOSENESS ENCOUNTERED. THE MAGNETO WAS REPLACED AND THE WASHER INSTALLATION REVERSED, WITH THE AN 960-616L WASHER PLACED NEXT TO THE NUT. THE GEAR WAS FOUND TO BE VERY SECURE, THE MAGNETO WAS REINSTALLED AND THE ENGINE STARTED EASILY. NOTE: PREVIOUS INSPECTION TIMING CHECKS FOUND LARGE LAG DRIFTS IN THE LT MAG TIMING. (TC NR 20070927005)

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