Service difficulty report · Piston · Beech 95B55

Difficulty date
September 28, 2007
Submitted
October 24, 2007
Operation
General aviation
Make and model
Beech 95B55
Aircraft time
4,434 hours
Engine
Cont IO470L
Propeller
Hartzl PHCA3VF2
Part
Piston
Condition
Damaged
Location
Engine
Part time
1,414 hours
Stage of operation
CR
How discovered
O
Nature of condition
E, R, J
Precautionary procedure
E, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING CRUISE FLT, RT ENGINE BEGAN TO LOOSE OIL PRESSURE. OIL TEMP & CHT INCREASED. PILOT ELECTED TO SHUTDOWN ENGINE AS A VIBRATION BECAME APPARENT & OIL PRESSURE DECREASED TO NEAR ZERO. AN EMERGENCY DECLARED & AIRCRAFT LANDED WITHOUT FURTHER INCIDENT. UPON INSPECTION, NR 5 CYLINDER & PISTON FOUND DAMAGED. PISTON FOUND WITH A HOLE IN SIDE JUST BELOW COMPRESSION RINGS. HOLE DOES NOT APPEAR TO BE CAUSED BY OPERATIONAL DAMAGE & ONLY 98 HRS TSO IS UNLIKELY. LOOKS LIKE A MANUFACTURING DEFECT OR SOME TYPE OF MECHANICAL DAMAGE. HOLE CAUSED CRANKCASE TO PRESSURIZE & THERFORE CAUSE ENGINE TO VENT IT`S OIL OVERBOARD THROUGH BREATHER TUBE. SAME AIRCRAFT & ENGINE EXPERIENCED SAME PROBLEM A WEEK PRIOR TO THIS EVENT BUT MAINTENANCE ACTIONS REVEALED NO DISCREPANCIES AS TO WHY OIL WOULD VENT THROUGH BREATHER. COMPRESSION TESTS WERE PERFORMED & REVEALED NO PROBLEMS & GROUND RUNS & OPS CHECKS COMPLETED WITHOUT ANY PROBLEMS. AIRCRAFT RETURNED TO SERVICE & OPERATED FOR 1 WEEK PRIOR TO 2ND EVENT WITH NO ABNORMALITIES INDICATED. CONSULTED ENGINE OVERHAUL FACILITY. DISASSEMBLED & EVALUATED ENGINE & DETERMINED ENGINE SHOULD BE REMOVED, DISMANTLED, INSPECTED, FLUSHED & REPAIRED PRIOR TO BEING RETURNED TO SERVICE.

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