Service difficulty report · Cylinder Head · Mooney M20C

Difficulty date
April 25, 2008
Submitted
May 2, 2008
Operation
General aviation
Make and model
Mooney M20C
Aircraft time
3,667 hours
Engine
Lyc O360A1D
Propeller
Mcauly 2D34C53
Part
Cylinder Head
Part number
05K21104
Condition
Cracked
Location
Engine
Stage of operation
CL
How discovered
O
Nature of condition
E
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) ON TAKEOFF PILOT FELT SLIGHT VIBRATION THROUGH RUDDER PEDALS. AFTER GETTING TO HIS CRUISE LEVEL THE VIBRATION GOT WORSE. HE RETURNED TO THE AIRPORT, AC WAS BROUGHT INTO MAINT SHOP AND COWLING WAS REMOVED. COMPRESSION TEST WAS COMPLETED AND IT WAS FOUND THAT NR3 CYL NO COMPRESSION. CYL WAS REMOVED FROM ENGINE. FOUND THAT THERE WAS A HOLE BURNED UNDER THE EXHAUST VALVE SEAT AND THERE WAS A PART OF THE EXHAUST VALVE MISSING. RECORDS INDICATE THAT AT ENGINE OVERHAUL THE EXHAUST VALVES AND SEATS WERE REPLACED. AME WONDERS IF WHEN THEY CHANGED THE SEAT THAT THEY MAY HAVE CRACKED THE CYL ALLOWING THE EXHAUST GASES TO BURN THROUGH THE CYL UNDER THE SEAT. (TC NR 20080428002)

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