Service difficulty report · Exhaust Valve

Difficulty date
July 8, 2008
Submitted
November 3, 2008
Operation
General aviation
Engine
Pwa R985AN14B
Part
Exhaust Valve
Condition
Damaged
Location
Engine
Part time
1,513 hours
Stage of operation
CR
How discovered
O
Nature of condition
R, E
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) EXHAUST VALVE BROKE/SEPARATED DURING FLIGHT. BASE OF VALVE STAYED IN COMBUSTION SECTION OF CYLINDER AS ENGINE RAN CAUSING DAMAGE TO PISTON, AND UPPER CYLINDER COMBUSTION CHAMBER. PILOT REPORTED DECREASE IN POWER/VIBRATION AND UPON THROTTLING BACK, AN INCREASE IN VIBRATION. ACFT LANDED WITHOUT INCIDENT. CYLINDER HEAD FOUND TO HAVE BEEN BROKEN OFF, MOST OF CYLINDER PARTS RECOVERED IN COWLING EXCEPT FOR EXHAUST SYSTEM. LOWER EX VALVE BASE SHOWS SIGN OF HAVING BEEN CRUSHED ABOVE PISTON REPEATEDLY UNTIL CYLINDER FAILED. UNKNOWN AS TO IF EXHAUST VALVE WAS REPLACED NEW, WITH SERVICEABLE, OR OVERHAULED AT LAST ENGINE OVERHAUL.