Service difficulty report · Washer · Cndair CL2151A10

Difficulty date
July 14, 2008
Submitted
November 3, 2008
Operation
General aviation
Make and model
Cndair CL2151A10
Aircraft time
4,112 hours
Engine
Pwa CA3
Part
Washer
Part number
127951
Condition
Broken
Location
Intake Valve
Stage of operation
IN
How discovered
9
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING AN OIL LEAK REPAIR ON THE R2800 RT ENGINE, IT WAS DISCOVERED THAT THE ROCKER CAP ON CYLINDER NR 4 WAS CRACKED. CAP WAS REMOVED AND FOUND THAT 1/3 OF THE INTAKE VALVE UPPER WASHER WAS BROKEN OFF AND THE PIECE WAS LAYING IN THE ROCKER BOX AREA. INSPECTION REVEALED THAT THE WASHER PIECE HAD BEEN PUSHED AROUND THE ROCKER BOX AREA, CRACKING THE ROCKER CAP, DAMAGING THE INTAKE VALVE SPRING, AND SCRATCHING THE INTERIOR OF THE ROCKER BOX AREA. MAIN ENGINE OIL SCREEN WAS CHECKED FOR CONTAMINATION. SMALL AMOUNT OF NON FERROUS METAL FOUND IN SCREEN. SCREEN CLEANED AND RE-INSTALLED. NR 4 CYLINDER WAS REPLACED WITH AN OVERHAULED UNIT. ACFT RUN UP, ENGINES CHECKED FOR POWER AND LEAKS, AND ACFT WAS RETURNED TO SERVICE.