Service difficulty report · Cylinder · Cessna 172N

Difficulty date
September 6, 2008
Submitted
November 3, 2008
Operation
General aviation
Make and model
Cessna 172N
Aircraft time
13,510 hours
Engine
Lyc O320D2J
Propeller
Mcauly 1C160DTM
Part
Cylinder
Part number
AEL85099
Condition
Separated
Location
Nr 1
Part time
2,577 hours
Stage of operation
CL
How discovered
O
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) ACFT WAS CLIMBING OUT ON A TRAINING FLIGHT. SHORTLY AFTER HEARD A LOUD BANG AND RPM DROPPED TO APPROX 1200. TURNED BACK AND LANDED SAFELY FOUND THE NR1 CYL HEAD SEPARATED FROM THE BARREL WITH APPROX 1 INCH OF BARREL EXPOSED PAST THE CYLINDER FINS. NR1 INTAKE LIFTER WAS DAMAGED AS WELL AS THE ENG CRANKCASE, ENG REMOVED FOR OVERHAUL. ENG WAS OPERATING ON AN ON-CONDITION PROGRAM. (@2567 HOURS, TBO IS 2000) FIRST FAILURE OF THIS TYPE. CYL WAS NOT AFFECTED BY AD 2006-12-07 AND WAS IN FACT NOTED AS AN ACCEPTABLE REPLACEMENT CYLINDER FOR THE PN MENTIONED IN THE AD. ENGINE WAS INSTALLED IN THIS AIRFRAME. REPLACED ORIGINAL ENGINE.

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