Service difficulty report · O-Ring · Cndair CL6012A12

Difficulty date
October 10, 2008
Submitted
November 3, 2008
Operation
General aviation
Make and model
Cndair CL6012A12
Engine
Ge CF348E5A1
Part
O-Ring
Part number
MS29513021
Condition
Failed
Location
Emi Filter
Part time
2,790 hours
Stage of operation
IN
How discovered
V
Nature of condition
J
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) ACFT, PRIOR TO ENG START APU HAD AN UNCOMMANDED SHUTDOWN. WHILE CARRYING OUT COCKPIT TROUBLESHOOTING PILOTS OBSERVED APU BOOST PUMP FAIL LIGHT WAS ILLUMINATED. APU BOOST PUMP WAS SUSPECT BECAUSE IT HAD JUST BEEN CHANGED THE PREVIOUS DAY FOR SAME SNAG. BOOST PUMP ELECTRICAL CONNECTOR MALE PINS WERE FOUND CHARRED AND MELTED. FEMALE PORTION OF CONNECTOR WAS ALSO FOUND CHARRED AND FUEL SOAKED. SUSPECT O-RING THAT PREVENTS FUEL FROM ENTERING CONNECTOR HAD FAILED ALLOWING FUEL TO DEGRADE THE INSULATION MATERIAL TO THE POINT WERE THE PINS SHORTED OUT. A NEW EMI FILTER HARNESS AND BOOST PUMP WERE INSTALLED AND ACFT RETURNED TO SERVICE. FYI THE APU BOOST PUMP FUEL IS USED TO COOL. APU LUBRICATING OIL. WITH NO FUEL BOOST PRESSURE THE APU OIL OVERHEATS AND THE APU AUTOMATICALLY SHUTSDOWN. THE 20 AMP APU BOOST PUMP CIRCUIT BREAKER DID NOT POP. IT WAS PHYSICALLY PULLED AND RESET AND APPEARED TO FUNCTION NORMALLY.