Service difficulty report · Handle · Bolkms BO105S

Difficulty date
December 3, 2008
Submitted
March 5, 2009
Operation
General aviation
Make and model
Bolkms BO105S
Aircraft time
10,588 hours
Engine
Allsn 250C20B
Part
Handle
Part number
10213193
Condition
Damaged
Location
Rotor Brake
Component
Rotor Brake · 10510521
Stage of operation
CR
How discovered
O
Nature of condition
J
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING CRUISE, THE ROTOR BRAKE HANDLE DOWN WARNING LIGHT TURN ON INTERMITTENTLY. THE WARNING LIGHT SWITCH IS ADJUSTED TO WARN PILOT IF THE HANDLE IS NOT IN ITS NEUTRAL OR DOWN POSITION AND TO VERIFY IF THE REASON IS NOT THE PILOT`S SEAT BELT BEING UNDER THE HANDLE. IAW THE MM, THERE SHOULD BE A CLEARANCE OF 22 TO 28 MM BETWEEN THE HANDLE AND THE FLOOR WHEN NOT ENGAGE. A NEW ROTOR BRAKE HANDLE RUBBER BOOT, P/N: 10.2131.9.3, WAS INSTALLED DURING THE LAST O/H, REPLACING THE LEATHER BOOT, P/N: 105-10551, INITIALLY INSTALLED IN ALL MBB BO-105. THE NEW RUBBER BOOT, BEING MORE RIGID THEN THE LEATHER BOOT, KEEPS THE HANDLE UP AT 34MM CLEARANCE BETWEEN THE HANDLE AND THE FLOOR. DURING THEIR PRE-START CHECK, THE PILOT CHECKS IF THE HANDLE IS ALL THE WAY DOWN. BY DOING SO, THEY FORCE THE HANDLE AGAINST THE WARNING LIGHT MECHANISM ON A GREATER DISTANCE AND GET THE SWITCH OUT OF ADJUSTMENT, MAKING THE CONTACTS CLOSING AND TURNING THE ROTOR BRAKE WARNING LIGHT ON WHEN FLYING IN LIGHT TURBULENCES.