Service difficulty report · Support Tube · Bell 206B

Difficulty date
December 16, 2008
Submitted
March 5, 2009
Operation
General aviation
Make and model
Bell 206B
Aircraft time
13,660 hours
Engine
Allsn 250C20B
Part
Support Tube
Part number
206031301121
Condition
Cracked
Location
Support Structur
Part time
13,660 hours
Component
Airframe · Bell · 206BIII
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A FUEL CELL CHANGE (DUE TO FUEL SEEPAGE), A SMALL CRACK WAS FOUND IN THE AFT CROSSTUBE SUPPORT STRUCTURE, ON THE RT SIDE OF THE AIRCRAFT. THE LOCATION OF THE CRACK WAS AT THE FWD BOTTOM RIVET OF THE CROSSTUBE SUPPORT. THE CRACK WAS APPROXIMATELY 1/4 INCH IN LENGTH. THIS AREA IS SUSCEPTIBLE TO CRACKS BECAUSE OF THE LOADING ON THIS AREA. THE MANUFACTURER HAS INCREASED THE WALL THICKNESS OF THE SUPPORT STRUCTURE IN THIS AREA, WITH THEIR REPLACEMENT PARTS. THE SUPPORT STRUCTURE WAS REPLACED WITH THE NEW BEEFIER PARTS, AND RETURNED TO SERVICE. IT WAS NOTED THAT THE CRACK COULD NOT BE SEEN FROM THE OUTSIDE, AND THAT ANOTHER CRACK WAS ALSO FOUND ON ANOTHER PIECE OF THE STRUCTURE, WHICH COULD NOT BE SEEN AS WELL. IT WAS ONLY WHEN THE FUEL CELL WAS REMOVED, THAT YOU COULD SEE THE CRACK STARTING FROM THE RIVET.

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