Service difficulty report · Tube · Diamon DA20C1

Difficulty date
January 29, 2009
Submitted
March 5, 2009
Operation
General aviation
Make and model
Diamon DA20C1
Aircraft time
2,908 hours
Engine
Cont IO240B
Part
Tube
Part number
2227271100
Condition
Worn
Location
Upper S Tube
Part time
2,936 hours
Component
Pedal Assembly · Diamon · EQUIPMENT
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

INSPECTION OF THE RUDDER PEDAL ASSEMBLY REVEALED EXCESSIVE WEAR ON THE S TUBE CAUSED BY WEAR FROM THE RUDDER CABLE. THE WEAR WAS DETECTED BY VISUALLY CHECKING THE OUTER SURFACE OF THE S TUBE FOR MATERIAL DEFORMATION IN THE AREA(S) WHERE THE CABLE CAUSES THE MOST FRICTION ON THE INSIDE OF THE TUBE. THE AIRCRAFT RUDDER CABLES WERE DUE FOR REPLACEMENT AS MANDATED BY THE MANUFACTURER AT EACH 3000 HOURS TTSN. THIS DEFECT HAS BEEN ADDRESSED IN PREVIOUS REPORTS FROM THIS COMPANY. BASED ON THE NATURE OF THIS DEFECT WE REPLACED ALL RUDDER PEDAL ASSEMBLIES ALONG WITH THE CABLES AND HAVE AMENDED OUR INTERNAL MAINTENANCE TRACKING TO INSPECT/REPLACE AS NECESSARY THE PEDAL ASSEMBLIES AT 2500 HOUR INTERVALS. THIS ISSUE CONTINUES TO BE MONITORED.

More about the Diamon DA20-C1