Service difficulty report · Attach Bracket · Cessna 152

Difficulty date
January 30, 2009
Submitted
March 5, 2009
Operation
General aviation
Make and model
Cessna 152
Aircraft time
5,207 hours
Engine
Lyc O235L2C
Part
Attach Bracket
Part number
04320049
Condition
Cracked
Location
Horizontal Stab
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A ROUTINE 200-HR INSPECTION, CRACKS WERE DETECTED ON THE REAR FIN ATTACH BRACKET THAT IS RIVETED TO THE AFT SPAR OF THE HORIZONTAL STAB. ONE HALF INCH CRACK WAS ALONG THE WELD AT THE TOP FORWARD BOXED AREA AND THE OTHER CRACK WAS PROPAGATING FROM ONE OF THE RIVET HOLES FOR THE FIN ATTACH NUT PLATES. IT SHOULD BE NOTED THAT THE NUT PLATES WERE PREVIOUSLY REMOVED TO COMPLY WITH AD 80-11-04 AND THAT NO RIVETS WERE INSTALLED IN THE RIVET HOLE IN QUESTION. FIN ATTACH BOLTS WERE SECURED WITH NUTS AS PER THE AD. WE OPERATE A LARGE FLEET OF CESSNA 152S AND HAVE REPLACED THIS BRACKET ASSEMBLY ONLY TO FIND IT CRACKING AGAIN IN THE SAME AREA. CESSNA NEEDS TO REDESIGN THE BRACKET AND BEEF IT UP.

More about the Cessna 152