Service difficulty report · Relief Valve · Robsin R44RAVENII

Difficulty date
May 13, 2009
Submitted
June 16, 2009
Operation
General aviation
Make and model
Robsin R44RAVENII
Aircraft time
1,563 hours
Engine
Lyc IO540AE1A5
Part
Relief Valve
Condition
Failed
Location
Hyd Reservoir
Part time
1,676 hours
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) FOLLOWING SHUTDOWN, PILOT NOTICED A SEVERE HYD LEAK IN TRANSMISSION AREA. BECAUSE OF COOLING AIR HOSE THAT IS DIRECTED RIGHT AT HYD RESERVOIR, FLUID SPRAYED ALL AROUND TRANSMISSION. PILOT REFILLED RESERVOIR TO APPROPRIATE LEVEL IAW SERVICING TRAINING, BUT IT LOST APPROX 250 ML OF HYD FLUID WITHIN AN HOUR. A GROUND RUN LEAK CHECK BY MX, REVEALED FLUID LEVEL ROSE IN RESEVOIR UNTIL IT COVERED ENTIRE SIGHT GLASS, & CONTINUED TO RISE UNTIL IT FLOWED OUT OF FILLER VENT CAP RAPIDLY. RESERVOIR CHANGED OUT & ANOTHER GROUND RUN PERFORMED WITH NO LOSS OF FLUID OR ABNORMALITIES. AS PUMP PROVIDES EXCESSIVE HYD PRESSURE TO SYSTEM, IT IS SUSPECTED THE PRESSURE RELIEF VALVE INCORPORATED INTO THE RESERVOIR ASSY HAD FAILED & NOT RECIRCULATING ANY FLUID BACK TO RESERVOIR INLET. PILOT DID NOT NOTICE ANY ADVERSE AFFECT ON HIS FLT CONTROL SYS DUE TO FLUID LOSS.