Service difficulty report · Fuel Cell · Dhav DHC6300

Difficulty date
June 19, 2009
Submitted
August 3, 2009
Operation
General aviation
Make and model
Dhav DHC6300
Aircraft time
26,234 hours
Engine
Pwa PT6A27
Propeller
Hartzl HCB3TN3
Part
Fuel Cell
Part number
C6SC10583
Condition
Leaking
Location
Nr 8
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) A REPAIRED FUEL CELL WAS INSTALLED IN NR 8 POSITION DURING FUEL SYS BUILD-UP. WHEN SYS WAS FILLED WITH FUEL AND LEAK CHECKED A SMALL PERSISTANT LEAK DEVELOPED. CELL WAS REMOVED AND INSPECTED AS WELL AS ATTACHING COMPONENTS AND SYS WAS REASSEMBLED, WHEN NO OBVIOUS SIGNS OF LEAKAGE COULD BE DETERMINED. SYS WAS AGAIN FILLED AND LEAK CHECKED, PERSISTANT LEAK REAPPEARED. CELL WAS REMOVED AND PRESSURE CHECKED. UNDER A SMALL PRESSURE LOAD APPROX 3-4 PSI WITH A SOAP MIXTURE APPLIED TO CELL SURFACE A BLISTERED AREA ON CELL BOTTOM APPEARED. EXAMINATION OF CELL INTERIOR REVEALED AN AREA WHERE THE RUBBER MATERIAL WAS MISSING AND THE INNER LINER OF CELL WAS EXPOSED. FUEL CELL WILL BE HELD FOR REQUIRED PERIOD.