Service difficulty report · Mount Bracket · Diamon DA20C1

Difficulty date
July 9, 2009
Submitted
August 3, 2009
Operation
General aviation
Make and model
Diamon DA20C1
Aircraft time
1,007 hours
Engine
Cont IO240B
Propeller
Snsnch W69EK63
Part
Mount Bracket
Part number
2224121400
Condition
Cracked
Location
Alternator
Part time
1,051 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING 50 HR INSP, A CRACK WAS NOTICED ON RADIUS OF ALTERNATOR MOUNTING BRACKET. UPON PULLING BRACKET ASSY OFF ENG BRACKET FELL INTO TWO PIECES. FURTHER TO THAT ATTACHING HARDWARE SPACER AND BOLT ASSY WERE FOUND TO HAVE THEIR ATTACHING THREADS STRIPPED. THIS MOUNTING HARDWARE IS ALSO PART OF THE UPPER CRANKCASE ATTACHMENT. HAVE HAD SEVERAL OF THESE OCCURANCES WITH THIS PARTICULAR ASSY AND AS PART OF MX UPGRADING IT IS NOW THE FIRST ITEM OF INSP ON ENG. CAUSE APPEARS TO BE DUE TO HEAVY WELDED AREA THAT MEETS A MORE STREAMLINED OR THINNER METAL AREA OF THE BRACKET.

More about the Diamon DA20-C1