Service difficulty report · Contactor · Cndair CL6002B19

Difficulty date
August 18, 2009
Submitted
October 23, 2009
Operation
General aviation
Make and model
Cndair CL6002B19
Engine
Ge CF343B1
Part
Contactor
Part number
D7GSZ
Condition
Damaged
Location
Ac Buss
Part time
5,713 hours
Stage of operation
TX
How discovered
O
Nature of condition
B
Precautionary procedure
H

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING FLIGHT PREP, WITH NO PAX ON BOARD, AFTER CONNECTING GPU, FLIGHT CREW HEARD A STRONG CLUNK NOISE FOLLOWED BY A PWR FLICKERING. FLIGHT CREW DECIDED TO SHUT THE POWER DOWN AND RIGHT AFTER, A STRONG ELECTRICAL SMELL AND SMOKE WERE NOTICED IN THE COCKPIT. BATTERY MASTER SWITCH WAS CUT OFF. THE FLIGHT CREW ADVISED FIRE DEPARTMENT AND EVACUATED THE ACFT. THERE WAS NO FIRE. THE GPU WAS RULED OUT SINCE ITS OUTPUT WAS VERIFIED BEFORE AND AFTER THE INCIDENT. MX FOUND AC SERVICE BUSS CONTACTOR TO HAVE AN INTERNAL PROBLEM. THE CONTACTOR IS THE K4XA. CONTACTOR K4XA SEAL IS PROTRUDING AND IT IS CONTAMINATED WITH SOOT. MOVING PARTS FROM INSIDE CAN BE HEARD WHEN SHAKEN. THE OTHER 3 CONTACTORS ON THE TRAY ARE CONTAMINATED WITH SOOT BUT THERE ARE NO DAMAGES THAT CAN BE OBSERVED FROM THE OUTSIDE. ALL CONECTIONS AND WIRING ARE OK.