Service difficulty report · Cylinder Head · Cessna 172N

Difficulty date
October 25, 2009
Submitted
December 1, 2009
Operation
General aviation
Make and model
Cessna 172N
Aircraft time
17,566 hours
Engine
Lyc O320H2AD
Part
Cylinder Head
Part number
ECI15317
Condition
Separated
Location
Nr 4 Cylinder
Stage of operation
CL
How discovered
O
Nature of condition
E, R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE LOWER SPARK PLUG (WITH HELI COIL AND GASKET STILL ATTACHED) SEPERATED FROM CYLINDER HEAD NR 4. CYLINDER HEAD NR 4 HAS MISSING THREADS AND PEICES OF HELI COIL STILL EMBEDDED IN REMAINING THREADS. IT APPEARS THAT THE HELI COIL INSERT BROKE APART AND TOOK OUT THE ALUMINUM THREADS ON CYLINDER HEAD. NO CRACKS COULD BE FOUND AROUND THE CYLINDER’S SPARK PLUG HOLE OR ON THE CYLINDER ITSELF. THE CYLINDER AND ALL ITS PARTS APPEAR TO BE IN GOOD SHAPE. TOTAL HOURS ON THE ENGINE AND CYLINDER WERE 1778.4. TBO IS 2000 HOURS. THIS ENGINE IS OPERATED ON CONDITION. LAST 2 COMPRESSION CHECKS OF THIS CYLINDER SHOW 74/80 WITH NO DEFECTS. (TC 20091027006)

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