Service difficulty report · Relay · Dhav DHC6

Difficulty date
June 21, 2010
Submitted
January 4, 2011
Operation
Air carrier
Make and model
Dhav DHC6
Part
Relay
Part number
A701D
Condition
Failed
Location
Reverse Current
Part time
13,254 hours
Stage of operation
TX
How discovered
O
Nature of condition
R, M
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING POST MX GROUND RUNS, LT GEN SWITCH WAS SELECTED OFF. IT WAS IMMEDIATELY NOTICED THAT THE RT ENGINE BEGAN TO SLOW DOWN WITH A RISE IN TEMPERATURE. BOTH ENGINES WERE SHUTDOWN AND ELECTRICAL POWER TURNED OFF. INVESTIGATION REVEALED THAT THE NR 1 REVERSE CURRENT CUTOUT RELAY HAD FAILED CAUSING A REVERSE CURRENT FROM THE RT GENERATOR TO FEED POWER AGAINST THE LT GENERATOR. THIS CAUSED A HEAT BUILD UP IN THE LT GENERATOR THAT RESULTED IN DAMAGE TO THE GENERATOR. FURTHER INVESTIGATION REVEALED THAT THE NR 1 REVERSE CURRENT CUTOUT RELAY SOLENOID ARMATURE SPRING CLIP HAD COME OFF CAUSING THE CONTACTS WITHIN THE RELAY TO BECOME SHORTED, CLOSED, WITHOUT THE SPRING CLIP IN PLACE, SPRING TENSION HELD THE CONTACTS CLOSED REGARDLESS OF CONTROL WIRING LOGIC.