Service difficulty report · Flapper Valve · Bombdr DHC8400

Difficulty date
December 22, 2010
Submitted
March 15, 2011
Operation
Air carrier
Make and model
Bombdr DHC8400
Part
Flapper Valve
Part number
8209262
Condition
Failed
Location
Acm
Part time
20,848 hours
Component
Acm
Component part number
8209262
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING SCHEDULED MAINTENANCE FOUND SUSPECT METAL PARTS AT THE LT ACM EXHAUST DUCT. UPON INVESTIGATION AND DISASSEMBLY IT WAS FOUND THAT ONE OF THE FAN BYPASS CHECK VALVES (P/N 820926-2) LOST THE FLAPPERS BECAUSE THE FLANGE OF THE RETAINING PIN BROKE OFF, DUE TO MECHANICAL WEAR. THE OTHER FAN BYPASS CHECK VALVE WAS ALSO INSPECTED, SIMILAR WEAR DAMAGE WAS OBSERVED. THE LOOSE FLAPPERS ENTERED THE AIR CYCLE MACHINE (P/N 820906-3 S/N 9903081) AND COMPLETELY DESTROYED COMPRESSOR WHEEL AND HOUSING. ACM AND FLAPPER VALVES WILL BE REPLACED BEFORE NEXT FLIGHT. THE FLAPPER VALVES P/N 820926-2 WERE STILL ORIGINALLY INSTALLED FROM NEW, BASED ON THE FINDINGS WE ASSUME THEY FAIL AFTER APPROX. 20,000 FLIGHT HOURS. PRESENTLY THERE ARE NO MAINTENANCE REQUIREMENTS SPECIFIED IN THE MRB. OPERATOR RECOMMENDS TO IMPLEMENT AN INSPECTION/REPLACEMENT INTERVAL FOR THESE VALVES.