Service difficulty report · Crankshaft · Bbavia 8GCBC

Difficulty date
February 15, 2011
Submitted
September 14, 2015
Operation
General aviation
Make and model
Bbavia 8GCBC
Aircraft time
8,477 hours
Engine
Lyc O360C2E
Part
Crankshaft
Condition
Corroded
Location
Engine
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE FRONT PLUG WAS REMOVED FOR A COMPANY DIRECTED 2 YEAR CORROSION INSPECTION OF THE ID OF THE CRANKSHAFT IAW SB 505B. THIS INSPECTION WAS BEING COMPLETED DUE TO PITTING PROBLEMS FOUND IN THE PAST, DESPITE THE CRANKSHAFT BEING COATED AND LABLED PID. THE URETHANE COATING HAD BEEN PREVIOSLY REMOVED AND AD 98-02-08 COMPLETED DUE TO PITTING UNDER THE COATING. ALL PITTING HAD BEEN PREVEIOSLY REMOVED AT THE LAST INSPECTION. ON THIS INSPECTION PITTING WAS AGAIN DISCOVERED AND FOUND TO BE 0.023" DEEP. ALL PITTING HAS BEEN REMOVED AGAIN AND INSPECTED IAW SB505B. THE CRANKSHAFT HAS BEEN RETURNED TO SURVICE. UPON A FLEET SURVEY IN PRAIRIE REGION (6 ACFT) IT WAS FOUND THAT ALL ACFT WITHOUT THE REAR PLUG INSTALLED, PN 61510, PITTING CORROSION WAS PRESENT. ON THE TWO AIRCRAFT WITH THE REAR PLUG INSTALLED, THERE WAS NO CORROSION. THE OPTIONAL REAR PLUG HAS BEEN INSTALLED WITH THE REQUIRED .1250" TO 1875" HOLE AS DIRECTED BY MFG SI1435. THIS PLUG IS NORMALY ONLY INSTALLED FOR CONSTANT SPEED PROPELLER SYSTEMS AND THE HOLE IS ONLY INSTALLED WHEN CONVERTING TO FIXED PITCH. THAT BEING SAID THIS PLUG SEEMS TO PREVENT THE CORROSION BY KEEPING OIL UP AT THE FRONT OF THE CRANKSHAFT AFTER SHUTDOWN.