Service difficulty report · Rotor · Cessna 172M

Difficulty date
March 14, 2011
Submitted
September 14, 2015
Operation
General aviation
Make and model
Cessna 172M
Aircraft time
12,534 hours
Engine
Lyc O360A4M
Propeller
Snsnch 76EM8
Part
Rotor
Condition
Broken
Location
Magneto
Part time
142 hours
Component
Magneto · Champion
Component part number
4370
Stage of operation
NR
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) MAG WAS RECEIVED FOR WARRANTY PURPOSES AS IT FAILED IN SERVICE. MAG WAS OPENED UP & THE NYLON ROTOR GEAR, CAM & 2 TANGS OF THE ROTOR WERE FOUND ASSEMBLED BUT BROKEN AWAY FROM THE ROTOR SHAFT. WHILE INSPECTING THE DISTRIBUTOR BLOCK & GEAR ASSEMBLY IT WAS NOTED THAT THERE WAS NO END PLAY IN THE GEAR & BEARINGS, MAKING THE GEAR MORE DIFFICULT TO TURN. THIS MAY HAVE CAUSED MORE LOAD ON THE ROTOR GEAR & CAUSED THE SHAFT TO BREAK AT THE BOTTOM OF THE CAM GEAR SLOT. SOME DAMAGE WAS FOUND AT THE TOP EDGES OF THE ROTOR GEAR & AT THE BASE OF THE DISTRIBUTOR GEAR TEETH, BUT THIS MAY HAVE BEEN DUE TO THE INTERFERENCE BETWEEN THESE PARTS WHEN THE SHAFT BROKE. THE MAG WILL BE SENT BACK FOR EVALUATION & WARRANTY PURPOSES.

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