Service difficulty report · Slip Joint · Piper PA28181

Difficulty date
March 23, 2011
Submitted
September 14, 2015
Operation
General aviation
Make and model
Piper PA28181
Aircraft time
5,382 hours
Engine
Lyc O360A4M
Part
Slip Joint
Part number
PIM0007
Condition
Worn
Location
Muffler
Part time
5,441 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING ANNUAL INSPECTION, AN EXHAUST LEAK WAS DETECTED FROM A SLIP JOINT AT THE LT END OF FRONT MUFFLER. EXHAUST ASSY REMOVED AND FOUND LARGE PORTION OF INNER BAFFLE ON MUFFLER MISSING AND END PIECE OF BAFFLE STILL ATTACHED PARTIALLY BLOCKING EXHAUST EXIT FORCING EXHAUST OUT THROUGH THE SLIP JOINT. CUSTOMER HAD NOTICED A DECREASE IN PERFORMANCE AT ALTITUDE AFTER A CROSS COUNTRY TRIP BUT NOT REPORTED THE ABNORMALITY. SECOND MUFFLER REMOVED AND FOUND ENTIRE BAFFLE INSIDE BUT SEVERE DEFORMATION OCCURRING. DOUBT THE MUFFLERS ARE ORIGINAL EQUIPMENT BUT THE ID STAMPED IN THE METAL REFLECTS NICROCRAFT, TM, PART MFG PMA SN I-3739 AND SN I 3739 AFFECTED. MUFFLERS REPLACED WITH NEW PARTS 66894-03AWL FROM AMO 100-91, ACORN WELDING LTD APPROVED REPAIR FACILITY EASA.145.7212. MFG IAW PDA 04-12 AS REPLACEMENT FOR PART 66894-03.

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