Service difficulty report · Camshaft · Mooney M20F

Difficulty date
April 25, 2011
Submitted
September 9, 2011
Operation
General aviation
Make and model
Mooney M20F
Aircraft time
2,904 hours
Engine
Lyc IO360A1A
Propeller
Hartzl HCC2YK1
Part
Camshaft
Part number
LW1884015B26064
Condition
Making Metal
Location
Engine
Part time
132 hours
Stage of operation
IN
How discovered
V
Nature of condition
J
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

INSPECTION OF OIL FILTER DURING ROUTINE MX REVEALED SMALL FERROUS METAL PARTICLES THAT WARRANTED FURTHER INVESTIGATION RESULTING IN THE REMOVAL OF NR 1 CYLINDER. IT WAS DISCOVERED THAT THE NR1 INTAKE TAPPET WAS SEVERELY GALLED. THE ENGINE WAS REMOVED FOR REPAIR AND SENT TO ENGINE FACILITY. UPON DISASSEMBLY ALL CAMSHAFT LOBES WERE FOUND TO BE WORN AND DAMAGED TO VARYING DEGREES. ALL BUT 2 OF THE TAPPET BODIES WERE SEVERELY GALLED. THE REMAINING 2 SHOWED SIGNS OF DISTRESS AND SURFACE IRREGULARITY (1 & 3 EXHAUST). AS A RESULT OF THE METAL CONTAMINATION THE FOLLOWING COMPONENTS WERE RENDERED UNSERVICEABLE: OIL PUMP HSG, ALL BRGS (MAINS AND RODS), 8 PISTON PIN PLUGS AND ALL 4 PISTONS (SKIRT DAMAGE). ENG WAS O/H 132.0 HRS. AGO AND CAMSHAFT AND LIFTERS WERE INSTALLED NEW.

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