Service difficulty report · Spring · Dhav DHC2MKI

Difficulty date
August 5, 2011
Submitted
January 23, 2013
Operation
Air carrier
Make and model
Dhav DHC2MKI
Aircraft time
14,119 hours
Engine
Pwa R985AN14B
Propeller
Hartzl HCB3R302
Part
Spring
Part number
SP52109
Condition
Corroded
Location
Magneto
Component
Magneto · Bosch
Component part number
SB9RU3
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THIS ORIGINATED AS A "HOT" MAGNETO PROBLEM AFTER THE "P" LEAD WAS REMOVED FOR MAGNETO TIMING ACCESS AND AFTER PN, NT 5274, NUT COILED BERYLLIUM SPRING WAS REPLACED. (NOT PART OF MAGNETO O/H BUT PART OF THE "P" LEAD). AN OPEN CIRCUIT CREATED A "HOT" MAGNETO BECAUSE OF THE BERYLLIUM OXIDATION ON THE PN SP 52109, LEAF SPRING SHORTED PART. WHEN "P" LEAD WAS REMOVED THE MAGNETO WAS NOT GROUNDED OUT CREATING A DIFFERENT "HOT" MAGNETO CONDITION. GIVING MX A FALSE SENSE OF SAFETY AS THE BERYLLIUM OXIDATION DID NOT ALLOW THE MAGNETO TO GROUND OUT BUT WAS INSULATIVE RATHER THAN CONDUCTIVE. PILOTS AND MECHANICS MUST TREAT PISTON ENGINES AS DANGEROUSLY ALIVE UNTIL ALL SPARK PLUGS HAVE BEEN REMOVED. (SAFETY ISSUE) THIS ACFT WAS OPERATED PREVIOUSLY IN A SALT COASTAL INDUSTRIAL ATMOSPHERE WHICH WOULD ACCELERATE THE BERYLLIUM OXIDATION.