Service difficulty report · Flex Hose · Lear 45LEAR

Difficulty date
August 29, 2011
Submitted
January 23, 2013
Operation
Air carrier
Make and model
Lear 45LEAR
Aircraft time
2,995 hours
Engine
Garrtt TFE731*
Part
Flex Hose
Part number
244224151152
Condition
Deteriorated
Location
Fuselage Tank
Part time
2,995 hours
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING REPAIR, FUEL WAS NOTED DRIPPING FROM THE BELLY OF THE ACFT. INSPECTION REVEALED THE FUSELAGE FUEL TANK GRAVITY TRANSFER FLEX HOSE ASSEMBLIES WERE SATURATED WITH FUEL, DRIPPING AT A SLOW BUT STEADY RATE. THIS WOULD HAVE BEEN MISSED ON A NORMAL DAY, AS THE ACFT IS NORMALLY PARKED WITH NO FUEL IN THE FUSELAGE TANK. IF THE HOSE WERE TO RUPTURE IN FLIGHT, THERE WOULD BE NO STOPPING OF THE FUEL LEAK FROM THE FUSELAGE TANK AS IT IS A DIRECT LINK TO THE WINGS. THERE IS NO VALVE ISOLATING THE FUSELAGE TANK, ONLY A CHECK VALVE IN THE WINGS PREVENTING TRANSFER OF FUEL FROM WING TANKS TO THE FUSELAGE TANK. THE HOSES ARE LOCATED IN THE WHEEL WELL, THROUGH THE KEEL BEAM WITH THE BEACON/STROBE ASSY, WING HEAT DUCTS AND PRESSURIZATION DUCTS CLOSE BY. HOSES REPLACED WITH UPGRADED HOSES, PN 53A1101-101 AND 53A1101-102.