Service difficulty report · Wire · Pilats PC1245

Difficulty date
October 18, 2011
Submitted
January 23, 2013
Operation
Air carrier
Make and model
Pilats PC1245
Aircraft time
15,695 hours
Engine
Pwa PT6A67B
Propeller
Hartzl HCE4A3D
Part
Wire
Part number
H307C12
Condition
Burned
Location
Windshield Heat
Part time
18,635 hours
Component
Windshield
Component part number
9598110108
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING A MAJOR INSPECTION, COCKPIT WINDSHIELDS WERE REMOVED FOR INSPECTION OF ASSOCIATED STRUCTURE. ON INSTALLATION OF NEW WINDSHIELDS, AIRFRAME WIRE CONNECTIONS FOR THE RT HEATED WINDSHIELD WERE TOO SHORT SO THEY WERE REMOVED FROM THE COCKPIT OVERHEAD RUN FOR REPLACEMENT WITH NEW LONGER WIRES. ON REMOVAL OF THE WIRE LOOM, ONE WIRE H307/C12 WAS NOTED HAVING A SIGNIFICANT BURN MARK ON THE WIRE AND FURTHER INSPECTION SHOWED A CORRESPONDING BURN MARK IN A LIGHTNING HOLE AT FR 15 AS WHERE THE WIRE PASSED THROUGH. THE DAMAGED WIRES WERE INSTALLED 12 YEARS PREVIOUS AS PART OF SB 30-005. HOWEVER, A BRAIDED HOSE WAS NOT USED AS A MEANS OF CHAFE PROTECTION AS THE SB REQUIRED. THERE WERE NO PREVIOUS REPORTS OF WINDSHIELD HEAT DEFECTS RECORDED IN THE LOG BOOK. THE DAMAGED LIGHTNING HOLE WAS REPAIRED IAW SRM PROCEDURES.