Service difficulty report · Nut · Dhav DHC8106

Difficulty date
November 20, 2011
Submitted
September 14, 2015
Operation
General aviation
Make and model
Dhav DHC8106
Aircraft time
33,957 hours
Engine
Pwa PW121
Propeller
Hamstd 14SF7
Part
Nut
Part number
7847761
Condition
Cracked
Location
Nr 1 Propeller
Part time
202 hours
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) ACFT NR 1 PROP HUB WAS GOING TO BE REMOVED DUE TO AN OIL LEAK WHEN IT WAS DISCOVERED SEVERAL OF THE PROP HUB ATTACH NUTS WERE LOOSE & OR CRACKED. THE PROP HUB WAS ONLY INSTALLED FOR APPROX 202 HRS. THE HUB HAD PREVIOUSLY BEEN SENT TO A REPAIR SHOP & RETURNED WITH NEW PROPELLER SECURING NUTS. ATTACHED ARE PICTURES OF THE HARDWARE IN QUESTION, PN 784776-. UPON FINDING THESE ISSUES WITH THE CRACKED NUTS OUR PERSONNEL COMPARED THE CRACKED NUTS TO OTHER EXAMPLES OF SERVICEABLE PROPELLER NUTS & WERE SURPRISED TO NOTE THE NUTS LOOKED SIMILAR, BUT WERE IN FACT DIFFERENT THAN THE OTHER EXAMPLES OF PN 784776-1. THE CRACKING NUTS APPEAR TO NOT BE AS WELL DEFINED OR HAVE AS SMOOTH FINISH AS THE SAMPLE OF A GOOD NUT. OUR IMMEDIATE ACTION WAS TO QUARANTINE & REPLACE THE SUSPECT NUTS FROM THE PROPELLER. THEN INITIATE AN IMMEDIATE FLEET CAMPAIGN TO VISUALLY INSPECT, TO TRY & LOCATE FURTHER SUSPECT NUTS & RE-TORQUE, TO CHECK FOR SECURITY. ALL PROPELLER SECURING NUTS WITHIN OUR FLEET.