Service difficulty report · Connector · Dhav DHC8102

Difficulty date
November 30, 2011
Submitted
September 14, 2015
Operation
General aviation
Make and model
Dhav DHC8102
Aircraft time
50,412 hours
Engine
Pwa PW120A
Propeller
Hamstd 14SF7
Part
Connector
Part number
MS3476L2241S
Condition
Shorted
Location
Electrical
Part time
50,219 hours
Stage of operation
CL
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING CLIMB THE LT ELEVATOR HORN HEAT CAUTION LIGHT CAME ON. THE ACFT WAS ALREADY OPERATING ON THE SECONDARY HEAT ELEMENT AND THUS RETURNED TO THE MTC BASE IT DEPARTED FROM. DURING MTC T/S IT WAS NOTICED THAT ALL OF THE NAVIGATION LIGHTS WERE U/S ALSO AND ALL BULBS WERE FOUND BURNT OUT. IT WAS NOTED THAT ON THE PREVIOUS DAY THERE WAS ALSO A DEFECT IN WHICH ALL OF THE NAV LIGHTS WERE REPLACED DUE BURNT OUT. ULTIMATELY THE T/S ISOLATED A BURNT/SHORTED CONNECTOR AT LOCATION 9811-P9/J9 ON THE REAR PRESSURE BULKHEAD (STA. X646.45). THE WIRING TO THE AFT NAV LIGHTS GOES THROUGH THIS CONNECTOR ON AN ADJACENT PIN TO THE WIRING FOR THE LT ELEVATOR HORN HEAT. WHEN THE CONNECTOR SHORTED OUT IT ALLOWED 115 V POWER TO TRAVEL DOWN THE NAV LIGHT WIRING TO THE 28 V BULBS WITH PREDICTABLE RESULTS. THE SHORTED CONNECTOR AND ITS MATING CONNECTOR 9811-P9 AND 9811-J9 WERE REPLACED AND SYSTEM TESTS CARRIED OUT AND THE ACFT RETURNED TO SERVICE.