Service difficulty report · Terminal Block · Dhav DHC8301

Difficulty date
January 22, 2012
Submitted
September 14, 2015
Operation
General aviation
Make and model
Dhav DHC8301
Aircraft time
50,386 hours
Engine
Pwa PW123
Part
Terminal Block
Condition
Arced
Location
Windshield
Part time
6,231 hours
Stage of operation
DE
How discovered
O
Nature of condition
B
Precautionary procedure
H, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING DESCENT, THE FLIGHT CREW NOTICED ELECTRICAL ARCING, BURNING SMELL AND SMOKE ORIGINATING FROM THE FIRST OFFICER WINDSHIELD TOP LEFT CORNER. FLIGHT CREW CONSULTED THEIR QUICK REFERENCE HANDBOOK, DONNED OXYGEN MASKS AND DECLARED AN EMERGENCY. THE AIRCRAFT LANDED WITHOUT FURTHER INCIDENT. TROUBLESHOOTING REVEALED A FAILURE OF THE INTERNAL WINDSHIELD HEATING SYSTEM. THE WINDSHIELD WAS REPLACED, SOME ELECTRICAL WIRES REPAIRED, FUNCTIONAL TEST CARRIED OUT AND THE AIRCRAFT RELEASED FOR SERVICE. VISUAL INSPECTION OF THE WINDSCREEN INDICATES: LIMITED DAMAGE TO THE MOISTURE SEAL, NO SIGNS OF MOISTURE INGRESS, AN ELECTRICAL ARCING FRACTURE ON THE INBOARD GLASS PLY LOCATED UNDER THE TERMINAL BLOCK, NO SIGNS OF ARCING ON TERMINAL L2 SCREW AND/OR ELECTRICAL WIRE TERMINAL LUG, THE ELECTRICAL ARCING APPEARS TO HAVE ORIGINATED AT THE JUNCTION OF THE WINDSHIELD TERMINAL BLOCK AND THE INBOARD GLASS PLY, THE ELECTRICAL WIRE CONNECTING TO TERMINAL L2 HAS A SMALL AREA OF EXPOSED STRANDS. DAMAGE TO THE INSULATION APPEARS TO BE THE RESULT OF THE OVERHEAT CONDITION, AND NO SIGNS OF ARCING ON THE AIRCRAFT ADJACENT STRUCTURE.