Service difficulty report · Control Box · Airtrc AT802A

Difficulty date
February 27, 2012
Submitted
September 14, 2015
Operation
General aviation
Make and model
Airtrc AT802A
Aircraft time
1,314 hours
Engine
Pwc PT6A67AG
Propeller
Hartzl HCB5MA3
Part
Control Box
Part number
850504001001
Condition
Failed
Location
Fire Foam Inject
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING ACTIVATION AFTER WINTER MX, A TEST OF THE FIRE FOAM INJECTION CONTROLLER WAS CARRIED OUT, AT THAT TIME SMOKE WAS NOTICED IN THE COCKPIT ORIGINATING FROM THE SIMPLEX FOAM SYS CONTROL MODULE. UPON FURTHER INVESTIGATION, IT WAS FOUND THAT DURING THE OPERATIONAL CHECK NO VALUE WAS SELECTED ON THE CONTROL MODULE TIMER & THE INJECTION CONTROL BUTTON WAS HELD DOWN TO TEST OPERATION. A BENCH TEST TO THE UNIT WAS COMPLETED & FOUND THAT IF ATTEMPTING TO OPERATE THE SYS MANUALLY WITH NO VALUE SELECTED ON THE TIMER & WITH THE INJECTED BUTTON HELD DOWN, THERE IS NO CURRENT PROTECTION INSIDE THE MODULE, ALLOWING A BUILDUP OF CURRENT THAT WILL OVERHEAT ONE OF THE RESISTORS CAUSING SMOKE. THERE IS NO INSTRUCTION OR WARNING IN THE OPERATION MANUAL FOR THIS TYPE OF ISSUE. THERE MUST BE A VALUE SET TO THE INJECT COUNTER & ONLY A MOMENTARY ENGAGEMENT OF THE INJECTION BUTTON FOR THE SYS TO OPERATE SAFELY.