Service difficulty report · Tappet

Difficulty date
February 15, 2012
Submitted
September 14, 2015
Operation
General aviation
Engine
Lyc IO360B1B
Part
Tappet
Part number
72877
Condition
Spalled
Location
Camshaft
Part time
1,916 hours
Stage of operation
TX
How discovered
O
Nature of condition
J
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) ENGINE HAD OIL PRESSURE FLUCTUATION ON RUN-UP. OIL FILTER FOUND TO HAVE EXCESSSIVE METAL CONTAMINATION. ENGINE WAS PULLED FOR REPAIR. UPON DISASSEMBLY THE NR 2 CAMSHAFT LOBE WAS FOUND EXTREMELY WORN AND THE NR 1 CAMSHAFT LOBE WAS FOUND DAMAGED AS WELL. THE NR 1 EXHAUST LIFTER BODY WAS BROKEN AND SEVERAL OTHERS WERE FOUND BADLY SPALLED. THE UNUSUAL THING ABOUT THE FAILURE WAS THAT THE AFT NR 1 PISTON PIN PLUG WAS FOUND WITTLED DOWN TO MANY SMALL PIECES AND HAD WORN THE PISTON PIN BOSS SEVERELY ALL THE WAY UP THROUGH THE BOTTOM 2 RING LANDS AND THROUGH THE LOWER PART OF THE PIN BOSS. I SUSPECT THIS WAS CAUSED BY THE METAL CONTAMINATION FROM THE CAMSHAFT FAILURE.