Service difficulty report · Exhaust Duct · Cessna 180J

Difficulty date
April 3, 2012
Submitted
September 14, 2015
Operation
General aviation
Make and model
Cessna 180J
Aircraft time
2,746 hours
Engine
Cont O470R
Propeller
Mcauly 2A34C66
Part
Exhaust Duct
Condition
Cracked
Location
Engine
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) ON INSTALLATION OF THE NEW EXHAUST SYS, THE AME CONDUCTED A FINAL INSPECTION OF THE COLLECTOR AND FOUND 3 HUGE CRACKS ON THE FLANGE WHERE A WELD HAD BEEN CARRIED OUT. THE MFG WAS CONTACTED AND A REPLACEMENT WAS SENT. THIS EXHAUST SHOULD HAVE NEVER PASSED QUALITY CONTROL AT THE MFG, THE CRACKS WHERE SO LARGE DAYLIGHT WAS OBSERVED THROUGH THE PIPE.

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