Service difficulty report · Crankshaft · Cessna A185F

Difficulty date
March 26, 2012
Submitted
September 14, 2015
Operation
General aviation
Make and model
Cessna A185F
Engine
Cont IO520*
Propeller
Mcauly D2A34C58
Part
Crankshaft
Part number
CN631649F
Condition
Failed
Location
Engine
Stage of operation
CR
How discovered
O
Nature of condition
Y
Precautionary procedure
B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) ACFT ENG SN 282949-R CRANKCASE FAILURE, 7TH STUD CRANKCASE, CRANKCASE FRETTING ON NR 2 & 3 INTERMEDIATE BEARING SADDLE THRU-BOLT PADS. WHEN THIS OCCURS, THE PINCH FIT IS LOST ON THE MAIN BEARINGS IN THESE POSITIONS & THEY BECOME LOOSE. AS A RESULT, THE BEARING TENDS TO SHUFFLE BACK & FORTH WITH THE THRUST OF THE CRANKSHAFT FWD & THEN BACK. IN THIS CASE, THE BEARING TANGS WERE WORN OFF DUE TO THIS MOVEMENT. THE MAIN BEARING IN THE NR 2 POSITION STARTED TO COME APART, ALLOWING THE OTHER HALF OF THE BEARING TO MOVE & RIDE UP INTO THE CRANKSHAFT RADIUS CREATING A STRESS RISER. THE CRANKSHAFT BROKE JUST IN THE FWD RADIUS BELOW NR 2 MAIN JOURNAL, RESULTING IN A CATASTROPHIC FAILURE OF THE ENG.

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