Service difficulty report · Exhaust Valve · Piper PA44180

Difficulty date
November 26, 2012
Submitted
September 14, 2015
Operation
General aviation
Make and model
Piper PA44180
Engine
Lyc LO360E1A6
Propeller
Hartzl HCC2YR2
Part
Exhaust Valve
Part number
17B23936
Condition
Deformed
Location
Cylinder
Part time
703 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE EXHAUST VALVE SEAT ON A FACTORY CYLINDER WAS FOUND TO BE INCORRECTLY GROUND TO A 75 DEGREE ANGLE AS OPPOSED TO THE REQUIRED 45 DEGREE ANGLE THAT RESULTED IN ACCELERATED WEAR AND DISTORTION OF THE EXHAUST VALVE FACE. THIS ENGINE WAS SENT IN FOLLOWING A CAMSHAFT & LIFTER FAILURE, AND DURING ROUTINE CYLINDER BENCH TEST/INSPECTION THE EXHAUST VALVE IN QUESTION WAS VISUALLY DISTINCT (RECEEDED INTO THE CYLINDER HEAD) FROM THE OTHER CYLINDERS. THIS EXHAUST VALVE WAS THEN REMOVED FOR FURTHER INVESTIGATION, AND THE ISSUE BECAME APPARENT. (TC# 20121126015)

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